A Groundbreaking Solution

At WJ Components, we are proud to unveil our groundbreaking timber chassis for caravans and holiday homes. This innovative product combines the robustness of I-beams with the natural strength and sustainability of timber. After rigorous testing over the past few years, our patented chassis is now available to caravan manufacturers across the UK, setting a new standard in eco-friendly construction.

Tailored To Specification

At WJ Components, we recognise that in the world of caravan and holiday home manufacturing, a one-size-fits-all approach simply doesn't suffice. Each manufacturer brings unique visions, specifications, and challenges to their designs, all contributing factors that demand bespoke solutions rather than generic products. That's why our timber chassis are not standard off-the-shelf items but are carefully engineered and tailored to meet the distinct needs of each client.

Drawing from our extensive experience in crafting customised roof trusses for the caravan industry, we apply the same level of precision, innovation, and attention to detail to our chassis production. Just as every truss is individually tested and engineered to suit specific load and structural requirements, each of our chassis is designed with your unique unit in mind. We collaborate closely with your design and engineering teams to understand the exact parameters, load distributions, and performance criteria your caravans or holiday homes require.

By choosing our timber chassis, it means investing in a partnership of early adoption that values your individuality as a manufacturer. We don't just supply a product; we offer a collaborative solution that aligns with your goals, supports your design aspirations, and contributes to the success of your business. Our dedication to creating chassis that are as unique as your caravans and holiday homes ensures that you can deliver exceptional quality to your customers, reinforcing your position as a leader in the industry.

A Sustainable Choice

Environmental sustainability isn't just an added benefit of our chassis; it's one of the foundations upon which it is built. We source all our timber from Forest Stewardship Council (FSC)-certified forests, ensuring that the wood is harvested responsibly and ethically. This commitment supports sustainable forest management practices that protect ecosystems and biodiversity.

The production of our timber chassis emits significantly less CO₂ compared to traditional steel manufacturing processes, directly contributing to the reduction of greenhouse gases and the fight against climate change. Timber, being a renewable resource, offers a sustainable alternative to finite metal ores used in steel production. By choosing our chassis, manufacturers can reduce their environmental impact and align themselves with global sustainability goals. This shift not only benefits the planet but also appeals to a growing market of environmentally conscious consumers who prioritise eco-friendly products. Embracing our timber chassis allows manufacturers to demonstrate corporate responsibility and gain a competitive edge in an industry increasingly focused on sustainability.

Frequently Asked Questions

1. How does the strength of the timber chassis compare to traditional steel chassis?

Answer: Our timber chassis is engineered to meet or exceed the strength of traditional steel chassis. By combining I-beams with glulam timber, we achieve exceptional structural integrity and resilience. We provide FEA analysis on all chassis designs to ensure loads are within the chassis' capability and we work with manufacturers to produce an appropriately strong chassis for the unit it's going under.

2. Is the timber chassis more susceptible to weather-related damage?

Answer: The timber used in our chassis is treated with advanced preservatives to UC3 or UC4 that protect against moisture, rot, and insect infestation. This treatment enhances durability and ensures the chassis performs reliably in various environmental conditions.

3. Can the timber chassis handle the same load capacities as steel chassis?

Answer: Absolutely. Our chassis are designed to support loads it will be supporting. As we work with manufacturers, all of our production chassis are engineered to specification.

4. Is the timber chassis compatible with existing caravan designs?

Answer: Yes, our chassis is adaptable to most existing designs. We work closely with manufacturers to ensure seamless integration into their production processes, minimising any need for significant design alterations.

5. What maintenance does a timber chassis require?

Answer: The timber chassis requires minimal maintenance due to its protective treatments. Regular inspections are recommended, but it doesn't suffer from rust or corrosion like steel, potentially reducing long-term maintenance costs.

6. How does the timber chassis impact environmental sustainability?

Answer: The chassis is crafted from FSC-certified timber sourced from responsibly managed forests, making the timber used, sustainable. Its production emits significantly less CO₂ compared to steel manufacturing, reducing the overall carbon footprint.

7. Can the timber chassis be customised for different models?

Answer: Yes, we offer customisable solutions to fit various designs and specifications. Our team collaborates with manufacturers to tailor the chassis to their specific needs.

8. Is the timber chassis more expensive than a steel chassis?

Answer: While the initial investment may be comparable or slightly higher, the timber chassis offers long-term cost benefits. Reduced maintenance and potential tax incentives for using sustainable materials can offset initial costs.

9. What about fire resistance?

Answer: The timber used in our chassis can be treated with FireWright® fire-retardant to enhance resistance to fire to Euroclass B s1, d0.

10. Can the timber chassis be recycled at the end of its life cycle?

Answer: Yes, timber is a recyclable material. At the end of its service life, the chassis can be repurposed or recycled, further reducing environmental impact and contributing to a circular economy.

11. What support does WJ Components offer to manufacturers adopting the timber chassis?

Answer: We provide comprehensive support, including technical assistance during integration, staff training, and ongoing customer service to ensure a smooth transition and long-term success. We have a dedicated design and technical team who work with manufacturers to ensure chassis are suitable for purpose.

12. How is the chassis delivered?

Answer: The chassis can be delivered fully assembled or can be offered as a flat-packed solution for manufacturers to assemble. Manufacturer assembly enables larger amount of chassis to be delivered on one truck, however WJ would need to ensure the manufacturer's assembly lines we're trained and competent.

13. How does the patented design benefit manufacturers and consumers?

Answer: Our patented design offers exclusive access to improved sustainability as well as being able to differentiate their products in the market, while consumers benefit from enhanced durability and eco-friendliness.

14. How can manufacturers or consumers learn more or place an order?

Answer: Interested parties can contact us directly via phone or email. Our team is ready to provide detailed information, answer any additional questions, provide drawings and assist with the ordering process.

15. What is the lead time for orders of the timber chassis?

Answer: Lead times can vary based on order size and customisation requirements. We strive to accommodate our customer's schedules and will provide estimated delivery times during the ordering process.

16. Does the timber chassis affect the interior space or design of the caravan?

Answer: No, the chassis is designed to provide the necessary support without impacting interior layouts. Its adaptability allows for creative freedom in designing the living spaces above.

17. Why should manufacturers switch to the timber chassis now?

Answer: By adopting our timber chassis, manufacturers can lead the industry in sustainability, meet growing consumer demand for eco-friendly products, and benefit from the proven performance and advantages our chassis offers. Early adoption can also position manufacturers ahead of competitors in innovation and market appeal.